Supply chain
This approach allows us to maintain total control over each step, ensuring fabrics that meet the highest standards required by Italian and international brands. The combination of craftsmanship and advanced technologies allows us to obtain materials with an impeccable structure, precise finishes, and high performance in strength and durability.
How Tessitura Fratelli Giussani creates its delicate fabrics
A fabric’s quality results from a meticulous production process, in which each phase is handled with the utmost precision. Tessitura Fratelli Giussani is proud to manage the entire fabric supply chain internally and directly, from raw material selection to quality control of the finished product, ensuring constant monitoring and an unparalleled level of excellence.
Selection of raw materials
The choice of fabric raw materials, such as hemp and cotton, is the first and indispensable step in creating an extraordinary fabric in both aesthetics and performance. Tessitura Fratelli Giussani carefully selects high-quality natural and synthetic fibres, evaluating parameters such as length, fineness and strength. This attention ensures that the final product always meets the high standards our esteemed customers require.
Initial warping
The warping of yarns and fabrics is the stage at which warp yarns are prepared for weaving. The wires are wound in parallel on a warp beam, ensuring the correct tension and necessary arrangement for the next phase. This is a crucial process to ensure the quality and uniformity of the final fabric.
Weaving
Weaving is the heart of production, the stage where the warp and weft threads intertwine to create the fabric. Tessitura Fratelli Giussani uses technologically advanced looms that, combined with the operators’ experience, ensure precision, uniformity, and consistent quality. Each fabric is made with careful adjustments to the reinforcement and thread tension to provide excellent results.
Preparation
The raw fabric undergoes specific treatments to remove impurities and enhance dye absorption. In the production chain of high-end fabrics, this phase is fundamental to guarantee colour uniformity and optimal yield in subsequent dyeing and finishing.
Dyeing
Dyeing is the process that gives the fabric the desired colour. Tessitura Fratelli Giussani adopts cutting-edge fabric dyeing processes to ensure intense and lasting colours. The choice of dyes, dyeing techniques and the control of process conditions are carefully monitored to ensure colour uniformity and colour resistance over time.
Finishing
Finishing is the final stage that gives the fabric its definitive characteristics, such as softness, shine and resistance. This process can include mechanical and chemical treatments to improve the fabric’s appearance and performance, thereby adapting it to the specific applications required by customers.
Quality Control
At the end of production, each fabric batch undergoes strict quality control to verify that it meets all technical requirements. Our specialised staff verifies the absence of defects, compliance with technical specifications and the product’s uniformity. This commitment to quality control ensures that every product of our historic Italian textile company reflects the standards of excellence associated with the name Tessitura Fratelli Giussani.